Magnetic plug inspections by Techenomics Mining Services

Magnetic plug inspections for haul trucks, rear dumps, dozers and loaders

Techenomics have been preforming magnetic plug inspections since 2002, covering equipment fleets such as haul trucks, rear dumps, dozers and loaders, the collected data has provided maintenance planners with the vital information directed at identifying  iron wear generation, this service provides planners insight  information  to the component life of wheel hubs, final drives and other planetary gearboxes. Preventing unnecessary failures is the key to cutting costs.

Preventative Maintenance is all about insight knowledge of the equipments compartments, Magnetic Plug Inspections provide this sight into the future by capturing wear particles on the end of a Magnetic Plug, these plugs sit inside the compartment, each time the oil passes the magnet, the magnet filters the oil by holding the wear particles, this stops wear generation from increasing dramatically caused by normal particle rubbing on internal components.

Magnetic wear is graded in levels of wear, level A being in good, clean condition, Level B being moderate amounts of debris and Level A being large amounts of debris being held on the plug, recommendations are then provided in the Online reporting via BLUE OCEANS.

Techenomics have been performing on-site magnetic plug inspections on equipment fleets, such as haul trucks, rear dumps, dozers and loaders, since 2002. These inspections identify iron wear generation.

The data and statistics that Techenomics collects provides Maintenance Planners with vital information so they can estimate the component life of wheel hubs, final drives and other planetary gearboxes. Accurate estimation of component life reduces costs by preventing unnecessary and unexpected failures.

Suited for Rear Dumps, Excavators, dozers, loaders, haulers and shovels. Chemical composition Ba/Sr0.6Fe2O3.

  • Produced by powder metallurgical process
  • Readily available in various forms
  • Comparatively hard and brittle, cannot be drilled or machined
  • Extremely stable and resistant to demagnetization
  • Very cost effective price/output ratio
  • Outstanding resistance to corrosion
  • Very good temperature stability, this is important when considering oil temperatures

Latest NewsDesk Releases

Save on Rebuild Costs using Magnetic Plugs

Sep 14, 2011 3:23 pm

Magnetic Plugs are used as a Preventative Maintenance tool in Mining and Fixed Plant Construction, they are designed to create an invisible magnetised field that persistently pulls, attracts and holds magnetic materials to the magnet, princ...

ISO/IEC 17025 Accreditation for Techenomics Laboratories

Sep 1, 2011 9:37 am

Techenomics is pleased to announce that its Indonesian Oil Analysis laboratories have been awarded ISO/IEC 17025, ISO 15189, ISO/IEC 17020 accreditation. “Well done Techenomics Indonesia, (PT.Tekenomiks Indonesia)” says Jason Da...

Techenomics Fuel Conditioners

Jul 11, 2011 9:18 am

Techenomics Fuel Conditioners Fuel conditioners are similar in nature to water, except that they disperse easily and evenly throughout the fuel in your tank. The use of fuel conditioners lowers the fuel costs of a vehicle as well as lowerin...

What is Oil Analysis?

Jun 10, 2011 4:51 pm

What is Oil Analysis and how should the program work? Well, it is the analytical results of a lubricants properties, suspended contaminants and wear debris. That’s what we are led to believe, but in fact it is far more than that. Ther...

Contamination Control

Jun 10, 2011 12:21 pm

NewsDesk Release 10 June 2011 Contamination control is any activity attempting to control the existence, growth and proliferation of contamination within a certain area. It can be either atmospheric or on surfaces. The purpose of contaminat...

*(denotes required field)
Other Resources